Assuming all went well in the dry run, now for the wet run, which involves no water. Most Kydex sheets are quite big, bigger than youll need. It could affect the molding of the kydex. It really depends on the thickness of the Kydex your working with. If you are more advanced, you can switch to using the more advanced presses from above. But the original idea behind what we wanted it to be is this description below:Videos on our journey to homesteading. Thanks now I can finish mine! You will use this wood to brace your kydex sheet against when pressing the release button on your wallet or card. Besides a heat source, gloves, and trimming tools, one of the most basic tools to mold Kydex is a press. Did you make this project? The materials are pretty simple for this kydex press. Sandwich your knife in between the two hot pieces of Kydex and press! The heated Kydex is wrapped around whatever it will sheathe, and then sandwiched between the two pieces and then clamped or weighted heavily until the plastic cools. Using one piece wrapped around the blade is the easiest way to go and it creates a more narrow, lower profile sheath. The tape will give a little breathing room for your knife in the finished product. When Kydex is heated, it becomes soft and moldable. Make sure you space these holes evenly. Adding the rivets and using the flaring die is pretty self explanatory just remember when setting the rivets one good tap with the hammer on the flaring die is better than a lot of little taps. Being a DIY enthusiast, it did not take me long to want to try my hand at molding Kydex. Use your clamps to hold the frame together while drilling the holes. Im using a drill press because, hey, burn em if youve got em. However, it leaves less material available for mounting hardware. The KYDEX Taco Press | 1-Piece Holster Presses and Thermoform M Usually grips over a larger surface area than a regular viseyou want that to put as even pressure as possible over the length of the sheath. Wrap it and press in another piece of metal to form the bend. But before you do this, make sure you tape your blade with masking tape first. The kydex really fits this knife's style quite well! First off, stop screaming, youre freaking out the neighbors. The KYDEX Taco Holster press is similar in design to a book press. Equipment you need for wherever your adventures in life take you. The heated Kydex is wrapped around whatever it will sheathe, and then sandwiched between the two pieces and then clamped or weighted heavily until the plastic cools. Here is the bottom. Heat Source. Many people use YouTube or Youtube videos to help guide them into the world of making them. 6. Next,Find a piece of wood that is at least as thick as your steel rod. Kydex Holster Making Molds | DIY Tactical Gear | Oxcreek Tactical One hole is quite a bit larger. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'knifepulse_com-medrectangle-4','ezslot_6',167,'0','0'])};__ez_fad_position('div-gpt-ad-knifepulse_com-medrectangle-4-0');But theres no need to worry. The two Kydex sheets are now stuck together, but they need to be sealed. Notice the Aluminum is sandwiched between for rigidity. Then, using the knife, spread the leather slightly apart and down until you have created a hollow space where your mold will go. Really though, I recommend clamps. Basic Knife History Simply glue the two pieces of sheath making foam to the two pieces of plywood, allow to dry and there you have it. Can a 7-Year-Old Vehicle Bag Stand Up to Texas Heat? Especially on a behind-the-back sheath, it's a good idea to have wider lips because you can't see to sheath. I will sometimes lay down a 3/16" thick piece of felt to slightly conforum the back. Rounded over the corners, beveled the edges, got rid of anything that could snag, made sure the knife slid securely. Once youve found a good spot, mark it. going to build that tomorrow. That way, you can stop walking around with it in your hands constantly, you creep. Im always trying to improve my cleaning and sharpening process, and always on the hunt for the next best knife. Second off, thermoforming means you get it hot, it gets flexible and you can bend it to shape. As a completely optional step, use a felt wheel or loose cotton wheel with some white compound to give a little polish to the edges. To make a holster the Kydex will be heated to 350 degrees and then the gun mold will be placed on the vacuum table and the Kydex placed over it. Just simply slide your foam in between the top and bottom and your done! For a better experience, please enable JavaScript in your browser before proceeding. Techniques to help you prepare your transportation and enhance your travels. You can use either a patterned paste or liquid adhesive to place your decorations on the Kydex. You can use any heat source to soften your Kydex sheet. Your sense of humor would be awesome to see. Medical Bag Updates: Repacking & Maintaining Over the Counter Medications, Go-To Preparedness Bags and Food Selections, Consider the Three Ps Before Packing for Your Next Trip, Hack Saw or Coping Saw, a band saw would be ideal, Vice or other type of clamps that you can tighten down, Two pieces of plywood, 12 x 12 square should be sufficient for most knife sheath projects, KYDEX sheeting, different sizes and thicknesses are available, Rivets get the proper size for the KYDEX you intend to use. For those interested in just making a sheath or two, theres no need to purchase an expensive arbor press and other specialty tools, a lot of the work can be done with some tools that you probably already own. 4. Use your clamps to hold the frame together while drilling the holes. The Aluminum is acting as a skeleton and giving structural support. Kydex Rotating Knife Sheath : 17 Steps (with Pictures) - Instructables This is reasonably low compared to average cooking and is intended to make the Kydex easier to handle sooner post-heating. Using a knife is the best method for making a kydex press. Making a Simple Kydex Knife Sheath - Instructables And it isnt easy to buy a sheath that fits either since every blade is different. Place your Kydex sheets in at 250 degrees for ten minutes. Many offer free tutorials or just show you how to get started. The next step is to drill the holes for the rivets and mounting hardware. This will morph the flat sheets into the shape of the knife. The majority of holsters I use on a daily basis are either Kydex or combinations of both leather and Kydex. (in order to get one formed side and one flat side) Is there a common type of foam or rubber heat resistant that I can pick up at a store? For one, every knife needs a sheath. See more ideas about kydex, holster, kydex holster. All you need is some Kydex and youre good to go! Im using a toaster oven, but a regular over or a heat gun would work as well, 7. I pre-drilled the holes in the ends so the wood did not split. I have bought most of my supplies from Tracy and he got them to me quick and everything was right. If I was making a press for larger items like gun holsters I would make modifications. The disk must also be folded over in order for the pressure to apply. In addition to this you will need a drill and a few drill bits. Chemically formulated for low memory artifacts with durability to last longer. Official Simple Little Life video of a simple DIY Kydex Press. I bet that works great! When it comes to creating custom holsters and sheaths, finding the best foam for your kydex press is essential. You do not need special presses or machines to press your material. Instead, Im going to teach you how to make your very own Kydex sheath. Not too shabby, eh? Instead, find another way to make custom kydex sheaths! It only takes 5 easy steps to do this. Homemade Vacuum Press Table | LumberJocks Woodworking Forum Knowledge and tips to give you the mental edge and prevail in any situation. Color wise, there are some colors that do not work with each other. Its cheap, rugged, non-marring of your guns finish, moldable for good retention, smooth for a consistent draw, and does not react to normal temperatures or gun solvents or oils. This is to show proper assembly. This impression wasn't all that crisp. If you have an oven toaster, you can also use this. Many people make their presses by buying one at a gun store or hunting supply store, but you can also find them online. Double up a couple layers and glue them to some boards. For this I used a belt sander, it removes the burs and can be used for final shaping of the KYDEX. Standing head and shoulders above all Im James, the guy behind Knifepulse.com. The handle is attached on the top so the you can maneuver it when needed. At the very least i recommend using some sandpaper to smooth the rough edges, they can be a little rough from the saw cut. You need something to cut the kydex. Thanks for posting. A quick how-to on building your own press for making Kydex holsters, sheaths, and mag carriers. These materials will protect your hard work from accidental presses and releases. Im working off a smaller scrap of kydex here, but odds are, youll be starting with a full sheet, so the first step is to cut what you need. Bit selection is important, the brad point bit will make a nice, clean hole in the kydex, a twist drill tends to tear it up. Best practices involving up to date medical information and life saving equipment. The important thing to note here is that where you put the 2 fasteners closest to the throat, where you insert the knife, changes how well the sheath will retain said knife. Most people use either an oven or a heat gun. -------------- Cut the belt slots Kydex is especially pliable while heated. No issues, heat it back up and try again, kydex is awesome like that! You dont need a lot in the way of specialized tools, odds are you already have most of what you need laying around the house. Ask Question Download Step 2: I Try to Place Everything Correctly and Close the Press Within 15 Seconds. The Black and Decker Workmate is my workaroundnot a wood vise, per se; but it has the length, at least; and you can augment that with 2x4s for surface area. Too much sharpening can lead to stuck knives and off cuts. Make sure you can center the knife in the piece of kydex, with a generous border around it as shown in the pictures. Now, im making what im going to call a 'hamburger' style sheath, theres a layer of kydex (bun), the knife (patty), then another layer of kydex (other bun). The material itself is available for $3-4 a sheet, the fasterners are about the same for a bag of 100, you get the point. 7. You can put weights on top to do this, or use clamps to hold it shut. I don't have any foam to sell you today. To do this, bore holes around the blade. boy you made that look easy. These two suggestions may not apply to all wallets, but we will discuss them here! Technology for understanding the digital world and mitigating electronic threats. I'm building one this week. For a better experience, please enable JavaScript in your browser before proceeding. You'll see our clamps will now be used to apply pressure when using the press. I love the griddle idea. Methods for Molding Kydex | eHow When you press the tip of the knife into the kydex, it should be grinded to a point. Easy DIY Vacuum Former : 7 Steps - Instructables if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[250,250],'knifepulse_com-leader-1','ezslot_11',171,'0','0'])};__ez_fad_position('div-gpt-ad-knifepulse_com-leader-1-0');Remember, this is a rough cut. Most are quite expensive, coming around $80-$120. If you have to use an edge, make sure it is a sharp one! They range from $75 to $150 or so, depending on the model. 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I used my bandsaw to make short work of it, here again a coping saw would do. In my case, the piece of kydex i was working off was small enough all i really needed to do was cut it in half at the bandsaw. Top press board. Once you open your Kydex press, youll find that the Kydex has shapeshifted into a sheath. So, why kydex? Do you have access to a Black and Decker Workmate? Thanks BD. I went with it because it seemed to be a material I could work with easily. Ive seen that. In addition to this you will need a drill and a few drill bits. Im using a bandsaw, but for those of us who are power-tool challenged, a coping saw would work just as well. There are several options for MOLLE or belt mounting hardware including making your own out of another piece of KYDEX, this is where the Chicago screws can come in handy. First things first, do a dry run at the press, just to make sure everything fits properly. To start, you can preheat your oven to between 200-250 degrees. What the devil is that?!" With a recent purchase of a little piece of the Alberta prairie, we're looking to sell our nice suburban home in search of a more meaningful life beyond chasing the \"American dream\" working for some big company and making someone else rich. 1 1/4" Hole saw or drill bit Weather strip Big cardboard box Aluminum foil Caulk Garage Heater Shop Vac Plastic of your choice (ABS, Lexan, Polystyrene.) This rod will be the base of your press. So cut two pieces a little bigger than the blade itself. You are using an out of date browser. Yes, this is necessary. At ITS, our goal is to foster a community dedicated to learning methods, ideas and knowledge that could save your life. Make sure there is plenty of pressure since you are molding the Kydex. I connected them this way because I plan on making knife sheaths. Move quick, if you let the kydex cool too much it wont form like it should. I got mine from Tandy Leather. Now walk away and let it cool. If not, leave it in there longer. 6104 W Pioneer Pkwy Ste 212Arlington, TX 76013, Proudly managed inthe great state of Texas. Foam Layer. Dont trim it to the exact size yet. Don't worry these are 3" screws I later went back and put in 2 1/2" screws and the no longer stick out. Does it make my butt look big? Amateur Bladesmith, hobbiest woodworker, and a bloody good cook, Mobile Workshop Sink With Easy DIY Parts Washer. After about ten minutes you can remove the sheath from the mold. While the back side with the belt loop is fairly flat. Leather/Kydex Holster : 10 Steps - Instructables Youll also need a 1/4 drill bit, preferably a brad point bit. Holster Making Presses & Forming Supplies | KYDEX Molding Press Takes some time for the kydex to cool, the foam is a good insulator. Now, with the exception of the first 2 by the throat, the eyelet position really doesnt matter, just make it look good. They are quite pricey. With bare hands, it could be too hot to handle. Sandwich your knife in between the two hot pieces of Kydex and press! Doing the first 2 holes like this helps to keep everything lined up like it should be. Step 1: Tools and Materials. The only thing I could add to this great tutorial is, For some of my smaller knives, I only have foam on the top half of the press. Wrap it and press in another piece of metal to form the bend. General Knife Safety if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'knifepulse_com-banner-1','ezslot_5',169,'0','0'])};__ez_fad_position('div-gpt-ad-knifepulse_com-banner-1-0');But why Kydex? You must log in or register to reply here. However, what makes Kydex so useful is that unlike plastics, Kydex doesnt off gas toxic fumes at forming temperatures. Anyway, move over to your toaster oven and set it to 250 degrees, then pop both kydex pieces in for about 10 minutes. First things first, do a dry run at the press, just to make sure everything fits properly. Alrighty, now that everything's stuck together, time to bring the sheath down to size. Knife Terminology Drilling the belt clip. You must take care of your new investment to keep it working, so do not purchase one if you do not intend to use it regularly! How do you know where to put the eyelets? Our KYDEX press foams are used in every level of holster making, from professional kydex presses all the the way to DIY kydex presses, and even homemade kydex press designs. Here are the parts needed. 6104 W Pioneer Pkwy Ste 212Arlington, TX 76013[emailprotected]. If they are open, put something over them to prevent air and water from coming in and out. Now you just need to get them in exactly the right place. Hold the heat gun about four to six inches away from the KYDEX and fan it over the surface. Whaddup denizens of the internet, its ya boy guz- wait, wrong intro. This molding foam is for use in press molding sheet materials, such as KYDEXTM, HOLSTEXTM and BoltaronTM. With the KYDEX still hot, sandwich the knife between the two foam molds and clamp the entire unit down tight. Im always trying to improve my cleaning and sharpening process, and always on the hunt for the next best knife. Ditto with the eyelets. There are many different ones, so let your creativity take you! When choosing leather for the mold, two main things must be considered. As you can see I drilled 3 holes and placed the tee . That is so you can get a screw driver in to tighten the chicago screw that mounts the clip to the sheath. Nor do you have to leave your knife out in the open, exposed to all the elements. Dont skip this part, its a lot easier to find out a piece is undersize now, rather than when its hot and floppy. Sharpie, preferably red. The first step is to draw out a line to cut to. To make the decoration sheets, I used leftover hot glue and cuttings from plants. Kydex is not the only plastic compound that has this property. Fun With KYDEX!!! : 7 Steps - Instructables Chosen for its high performance in the fabrication process; not only does it produce more detail in formed parts, it can be used on both sides but of its skin. The color and texture. Not only will this look better, but it will also make your Kydex sheath stronger. If you don't have any, Harbor Freight is an excellent source, 3 inch C clamps are only a few bucks and are extremely useful, Sorry, that should read "doesn't require buying extra materials than what's listed". You should make a YouTube video. I wouldnt say that Kydex is better than leather. I've considered doing videos, but unfortunately my recording equipment (read that as phone) isn't up to par, maybe in the future though! Kit Instructions You need to heat Kydex using a home oven or heat gun before you can begin to mold it to whatever shape you choose. Hybrid Holster Making Kit w/Cowhide Leather Backer - (KYDEX) - (Black) - (Medium) - (RH), QLH - Holster Molding Prop - for Glock 19/23/32 (Butterfly). What do you think? Amazon.com : 2 Sheets of Sheath/Holster Making Foam - Thermoform After that, it should be floppy. Here again, amazon, ebay, etc. First, cut a small piece of leather about one inch long and about half an inch wide. You see? 2.0 1" neoprene foam 11.5 x 11.5 usaknifemaker.com. I will in a few weeks. DIY Kydex Press - YouTube But I don't seem to find any cheap ones like the article says. Remember, the shiny side of the kydex should be touching the knife, the rough side should be facing outward. How to Make a Kydex Knife Sheath - IN YOUR KITCHEN How To Make A Kydex Press? - Homey Gears A rubber mallet may also prove useful! If you were to drill all the holes at once, you run the risk of mis-drilling a hole and messing everything up. Do you sell Tek-Lok belt clips? The best part? Step 2: The Base I first started out by cutting my 1X3 boards and making a frame. There are some sites that list these colors so that you can find ones that work for you. Now, you should have one bun for the proverbial hamburger. These are what hold the 2 parts of the sheath together. Kydex is a thermoforming plastic made for use in gun holsters and knife sheaths. You have almost everything you need to make this in your house! Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (8x12x1.5), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (8x12x1), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (8x12x.5), Sheath/Holster Making Foam - Thermoform Molding - (Mega Form) - (8x12x1), *CKK Sheath/Holster Molding Press (w/Mega Foam) - Bench Model - (8 x 12), *CKK Sheath/Holster Molding Press (w/Mega Foam) - Bench Model - (8 x 24), *CKK Sheath/Holster Molding Press (w/Xtreme Foam) - Bench Model - (8 x 12), *CKK Sheath/Holster Molding Press (w/Xtreme Foam) - Bench Model - (8 x 24), HolsterMolds - Curved Jig - Large Radius - (w/Xtreme Foam), HolsterMolds - Curved Jig - Medium Radius - (w/Xtreme Foam), KYDEX Taco Press - (6 x 12) - Press Only, KYDEX Taco Press - (6 x 12) - w/Maxx Center Foam, KYDEX Taco Press - (6 x 12) - w/Xtreme Center Foam, Scissortail Custom - Bender Angled Jig (w/Xtreme Foam), Sheath/Holster Making Foam - Thermoform Molding - (Maxx Form) - (12x11.5x1), Sheath/Holster Making Foam - Thermoform Molding - (Maxx Form) - (8x12x1), Sheath/Holster Making Foam - Thermoform Molding - (Mega Form) - (12x11.5x1), Sheath/Holster Making Foam - Thermoform Molding - (Mega Form) - (24x3.75x1), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (12x11.5x.5), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (12x11.5x1.5), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (12x11.5x1), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (24x3.75x 1), Vacuum Forming Membrane - Commercial Grade Silicone - (49" Width), Photo Gallery #1 if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[250,250],'knifepulse_com-large-mobile-banner-2','ezslot_15',172,'0','0'])};__ez_fad_position('div-gpt-ad-knifepulse_com-large-mobile-banner-2-0');The concept is the same for whatever you have. You dont need to invest in special machines to build one of these. Even if you dont have the tools, the other benefit of kydex is just how cheap it is to work with. Assuming both halfs of your sheath look good, lets get them stuck together! Consult the pictures for more detail on how it should look. The pressing force is created by the two press wings and fixed in position by an optional 12 . What is a cheap wood vise? Put an eyelet in the second hole, then proceed to drill the rest. Make sure it is the same size and thickness as the first one! All of my measurements are precise and designed to fit your Peerless Chain, Peerless 801 Hinge, ASP Hinged, or Smith & Wesson chain cuffs perfectly. Whelp, its a short list: 1. However, it is a lot cheaper and easier to make a sheath with. I've taken all of the guesswork out of making these magazine / handcuff combo carriers yourself. To use this tool, simply heat your thermoplastic material to 300-375 degrees (depending on heating time and oven used). A little heat on the sheath lips after the sheath is assembled will allow you to open them slightly to make inserting the knife a little easier. How To Mold Kydex Holster - MoldProTips.com Also, by being connected, it gives me more leverage for clamping. This to say, the outside of the sheath will have all the curves. Being a carry permit holder I have a thing for gun holsters, being a big guy, I spend a lot of time baking sure that my holsters are comfortable and work well with the clothing I wear. Building a Kydex press and making a Kydex Sheath Tutorial Now you have the location for 2 holes in the right general place. Take your piece of KYDEX and lay it flat on a work bench. Now to use them. Then, mark where one side of the press meets one edge of the hollow space to create a guide for removing the press later. Awesome Instructable! Once this is done, place the wrapped item in the molding press and apply pressure (chain locking optional). But when Im not spending time with my hobby, Im here, writing about Knives and Sharpeners on KnifePulse to share with you what I learn along the way. The way to do this is to make the mold half-way through the process of shaping your leather. What I do is cut two pieces of Kydex sheet, then attach them together to form the sheath. So, what do we need for this, youre probably asking. You want the .080 thick stuff, 2. Its possible the reason your moulds were not coming out well is that you waited a little too long and it wasn't flexible enough. Making a $21 Kydex Press (And my first kydex sheath) - YouTube 0:00 / 6:22 Making a $21 Kydex Press (And my first kydex sheath) The Bolt and the Beautiful 7.72K subscribers Subscribe 13K. Seriously, youre done. Alright, youve got 2 halves now, time to stick em together to make a whole! Without it, your Kydex may get deformed. As you can see I drilled 3 holes and placed the tee nuts and screwed the pieces together tightly. I had a few knives that I really liked but loathed the sheaths they were supplied with, so I decided to make my own from KYDEX. After some web searching I came across www.knifekits.com. Kydex does not have a memory, so that once it has cooled; it retains the shape it was molded to fit. Disclaimer As an Amazon Associate I earn from qualifying purchases. To form this stuff, use a paint remover heat gun, around $20. Tips on staying active, fueled and ready to overcome all obstacles. Pinch Forming Press Forming Vacuum Forming Molding Foams New Products For April Thermoform Molding Foam For KYDEX Holster Making - (Xtreme Form) - (8x12x1) $19.95 View Buy First, make sure the back of your first press is flush with the back of your new one. I am using 2ea 1" thick pieces of neoprene for the mold foam. If you would like to make your own, there are many places to find help online and in DIY shops. The finished product!!! How to make a Kydex Concealed Holster at Home? - Legionary The Kepler Cardigan from PDW: Versatile Adventurer Insulation. Today, we arent going to buy a sheath. At its simplest a Kydex press is a rigid board with a thick piece of foam glued to it as a base, with top made the same way. Knowledge Base. You can buy the presses pre-assembled for a little under $100, or you can do what i did, get some heat-resistant foam and some plywood and make your own. 5. It works, just not that great. Yeah, I know! It is low cost and easy to learn. What im planning on doing is the following: the problem you may have with putting weight on the mould, or that I've had using clamps is that you only have several seconds before the kydex cools to the point which it will not form well. It consists of a hard, disk-like material that you place inside your hand and where the pressure is applied against. If it doesnt, increase the heat to 275, wait 10 more minutes and try again.
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