The estimated amount of glass containers recycled in 2018 was 3.1 million tons, or 31.3 percent of generation. Pallets should be of quality construction; otherwise, splinters, protruding nails, and other defects can inflict damage. Equilibrium moisture content for the corrugated fibreboard used in this Container and packaging products, especially corrugated boxes, are among frequently recycled products. What About Cobb Testing? | ICC Compliance Center Corrugated never should be stored in direct contact with the floor as that invites contamination and damage from a variety of sources. Some easy-to-overlook culprits are storage and handling practices. We remember those who have lost their liv From their unique branding depicting the legend of the '@BlastedChurch' to their award-winning wines & strong commu On the one hand, the story of Okanagan Falls, BC, winery Blasted Church Vineyards is similar to many others in the region. PDF Moisture Content: A Key Issue for Manufacturing and Printing of Still have a question about the data? EPA also estimated the recycling of plastic products based on data published annually by the American Chemistry Council, as well as additional industry data. *dzg&;RIhi? A .gov website belongs to an official government organization in the United States. rAbuZrVI4*S~BA/9xd)0u Ideally, there should be no gaps between cases that are stacked on top of each other. Cardboard - Cargo Handbook - the world's largest cargo transport This means that the cases are doing their job to protect whats inside. In a more recent publication,The Fundamentals of Packaging Technology(c.2013), an increase in RH from 40% to 90% can result in a loss of about 50% of a corrugated containers stack strength. Therefore a corrugated shipping case headed for humid conditions will need to be much stronger in order to compensate for this loss. Moisture Resistant Adhesives (MRA) of 0.5%-1.0% liquid resin (assuming 50% solids content) shall be used in the converting process for boxes manufactured in Europe, North America, and Australia. Its fair to say that billions of productsall types, all sizes, all purposesmake the trip from the manufacturing plant to a distribution center to a retail store. Furthermore, such a transparent standard, adapted to the material, also respects all its specific qualities . Packaging products are comprised of different plastic resins. An official website of the United States government. Incidentally, superimposed weight should be like-on-like, meaning, weights other than corrugated should not be superimposed on unit loads of corrugated. Storage and transportation can expose corrugated boxes to fluctuations in temperature and humidity. shippers) accounting for the overwhelmingly majority of that volume. Containers and packaging make up a major portion ofmunicipal solid waste (MSW), amounting to 82.2 million tons of generation in 2018 (28.1 percent of total generation). This tier is susceptible to impact-related damage caused by unit loads leaning or being out of vertical alignment. endobj The converting machines play a major role in obtaining the required quality level of the finished products. Indianapolis, IN 46278 <> Paper containers and packaging, excluding corrugated boxes, had a recycling rate of 20.8percent, while corrugated boxes had a recycling rate of 96.5percent in 2018. EPA used data on resin sales from the American Chemistry Council to estimate the generation of plastic containers and packaging in 2018. In 2018, the recycling rate of generated packaging and containers was 53.9 percent. Keep learning with our Hospital Breakfast Briefings Webinar Series. But theres a way to maximize its space. EPA estimated the amount of generation of aluminum cans using Aluminum Association data on the number of cans consumed domestically and on average can weight. Wood packaging includes mostly wood pallets, as well as wood crates. | <>/XObject<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> The recycling rate of PET bottles and jars was 29.1 percent in 2018 (910,000 tons). The following outlines the benefits of stretch film over other unitization techniques as well as identifies its weaknesses. Corrugate is 71% weaker at 95% humidity vs. 50% humidity. PDF GENERAL REQUIREMENTS FOR CORRUGATED BOXES - Snap-on Thats bad under all circumstances but worse when the corrugated serves as a retail unit, sold from shelves or from pallets. That doesnt automatically mean that a company needs to go an energy-intensive route via ambient-control devices. Pallets made with green wood can have a moisture content (MC) ranging from 50-100% and can easily contain more than ten pounds of water. When it is impossible to avoid extremes or fluctuations, bring the boxes to the packing line or another area for a period of time to condition them to a more normal atmosphere before using them. The degree of moisture resistance varies from manufacturer to manufacturer and also depends on the conditions where the boxes will be used. Check out our self-paced learning resources and tools including books, accreditation manuals and newsletters. endobj Store boxes indoors and protect them from overhead moisture. In addition to accreditation, certification, and verification, we provide tools and resources for health care professionals that can help make a difference in the delivery of care. EPA estimated the generation of aluminum packaging at 1.9 million tons in 2018, or 0.7 percent of MSW generation. If no, please comment on how we could improve this response. Optical/ Laser measuring device: Bahmller <> Were all familiar with how easily paper can soak up liquids. Follow first in, first out practices in using inventory. The type of dunnage selected depends on the type of shipment and the other packaging materials being used, as well as convenience and price. Obtain useful information in regards to patient safety, suicide prevention, infection control and many more. All-in-one pharma carton printer streamlines production process, Improve line with portable high-speed cameras, Pepsi, Fanta Consider Digital Space in Spate of Soda Facelifts. In 2018, the recycling rate of generated packaging and containers was 53.9 percent. The moisture content of the box is determined by environmental relative humidity. The FEFCO GMP standard was launched at the end of 2003, renewed in 2006, to ensure that corrugated boxes meet all the requirements of quality, safety and hygiene. 2 0 obj Pinwheeling helps to more fully utilize the space in a trailer or container when there is inadequate width to permit loading two turned pallets side by side. A very small percentagetypically less than 1%of the products within the cartons are damaged. Typical accuracy is about 0.1% moisture. What are some specific problems caused by moisture? Implementing this GMP means having a total control system in place in each manufacturing plant. This site is operated by a business or businesses owned by Informa PLC and all copyright resides with them. If you work in the seafood industry, you know exactly how delicate the process of transporting the latest catch to its point of sale can On April 28, we join the rest of Canada in observing the Day of Mourning. Manual operations are slowed and automated case erectors are jammed. A .gov website belongs to an official government organization in the United States. Copyright 2023. Climate and geography can be significant contributors to product damage. it can produce a certificate at the customer's request, it can offer better product quality through better control and. Too dry, and the corrugated and glue can crack. Overall, paper and paperboard containers and packaging totaled 41.9 million tons of MSW generation in 2018, or 14.3 percent of total generation. Knowing this, corrugated board manufacturers add small amounts of resins to the adhesive to give it moisture resistance. This method, however, makes it difficult to keep the load intact during handling. 2 0 obj zN.V``SY%`pz~QCl.tn.qsxCl.#/Wy p+Sfezaq~k{s4v CO=4=\{xz2>E)`gL'E&"J/_ Y(LtW2iwSJ,^NFivB='VXmdn&pSFgF$nrJefpUh^o_42qAP9*+zLQ9uqWZjDE5RSSRA)xj. PDF Effects of Moisture content on Box Compression Strength - gatech.edu So, how extensive is the problem? The porosity of wood fibers, which is what corrugated boxes are made of, allows it to absorb and release moisture, a phenomenon that isknown as hygroscopy. He can be reached at[emailprotected]. Excessive moisture or water can soften or even dissolve the corrugating adhesive, causing delamination; a box that literally falls apart wont offer much protection. Storing & Handling Guidelines - Corrugated & Cardboard Box If your boxes are crushing while stacked in your facility, or if you are planning to send product to areas where high humidity is prevalent, please contact us and allow FlexPAC to help you find the right solutions to your problems. We should do our best to keep boxes relatively dry because humidity can have a huge impact on their performance. In our latest case study, learn about NION Health's revolutionary "negative ion" supplement and how their luxurious NION Health has the distinction and the challenge of being the first of its kind on the market as producers of the first safely Upgrade your product's packaging game with GLBC's custom solutions. In the end, supply chains suffer, manufacturer-retailer relationships are jeopardized, and consumers wind up paying. the moisture content of box board paper is (12 4)% moisture content is the moisture content in the paperboard, expressed in percentage, and the calculation formula is: moisture content = (original weight of sample - weight of sample after drying) 100% /original weight of sample Before putting together a plan to reduce package damage during distribution and transportation through the supply chain, you need to examine how damage occurs and ponder these questions. At 85% RH, a box has 50% of its potential stacking strength. FEFCO Technical Specifications for Converting Equipment_V1.2is meant to support all those in the industry who are involved in selecting converting machines, defining the specifications of the machines, commissioning the machines and using them after installation. Corrugated boxes can protect even the most fragile items, including glass and chemical liquids. The logical question one would ask, then, Is all the packaging thats being used necessary? In many cases, the answer is no. Aluminum containers and packaging include beer and soft drink cans (including all carbonated and non-carbonated soft drinks, tea, tonic, waters and juice beverages), other cans, and foil and closures (including semi-rigid foil containers, caps, closures and flexible packaging). Returning to the 95% statistic that opened this article, its division among the versions of corrugated might vary; however, corrugated, as an overall category, will retain its dominance. Heat can reduce the moisture content of corrugated boxes, making them brittle. Corrugated is an engineered material, specified by paper grade, flute, style, manufacturers joint, and adhesivemainly. The total amount of paper and paperboard combusted in 2018 was 4.2 million tons. The pallet is designated as damaged on delivery from the plant, and the carrier takes it back. Molded fiber A complete line of innovative fiber-based solutions that protect your products. Is the product appropriately stabilized? Recycling data for other aluminum packaging categories were not available for 2018. Higher humidity levels can drastically affect corrugate strength. Heat and humidity are the two biggest enemies of packaging strength. 19-0 . This site uses cookies and other tracking technologies to assist with navigation, providing feedback, analyzing your use of our products and services, assisting with our promotional and marketing efforts, and provide content from third parties. Despite its repetitive nature, this exercise presupposes a certain level of risk for product damage. Seas the day with our quick guide to corrugated seafood shippers! Moisture Content testing measures the moisture content currently contained in corrugated board. Pallets should be of quality construction; otherwise, splinters, protruding nails, and other defects can inflict damage. Additionally, about five percent of the steel containers and packaging waste generated was combusted with energy recovery, while the remainder (21.2 percent) was landfilled. The heartbreak of gaposis frequently threatens case integrity. On the other hand, there is the potential for a significant amount of undamaged product being rejected. In fact, its possible that damage waste has a greater adverse impact on the environment than the extra packaging itself. Improper and fluctuations in relative humidity can be seen in: These can result in the box structure breaking down, leading to a reduction in strength and, eventually, failure. But, did you know that merely changing the way you stack and palletize your boxes could significantly affect their performance? Shock and vibration can affect stiff trailers with no cushion load. Easy Way to Analyze Moisture Content of Corrugated Boxes During production of corrugated boards, manufacturers often face a unique problem caused by inaccurate control of moisture; if the moisture content of the corrugated box is higher, it may leads to collapsing of the box. You need to be laser focused on specific targets, so you know exactly where to make improvements. Kiln dried pallets have a much lower moisture content (~19%), and they will not release moisture when shipped because this MC is below the EMC in sea containers. The boxes are usable, and dont end up ready for recycling before they can fulfill their purpose; The boxes will run smoothly on automatic setup, filling and closing equipment, avoiding costly jam-ups, repacking and lost time; The boxes will stack squarely, avoiding costly accidents during palletization, storage and shipment; and. Beginning in 2009, the Glass Packaging Institute provided production data. it can guarantee consistent hygienic conditions within a controlled production process. And if there has to be an investment in storage racks, a favorable tradeoff is that the specified heights of unit loads can be increased, leading to increased storage densities, and later, increased handling efficiencies. Whether the unit load is columnar or interlocking, whats desired is that the boxes stack in aligned fashion, something made less probable by boxes that are out-of-square. Store boxes off the floor, on pallets or other flat dunnage. The purpose is to ensure that from the purchase of raw material through the delivery of the finished product to the customers' premises, all parameters of quality, hygiene and traceability are monitored. When relative humidity increases, the corrugated board will pull moisture from the air until it reaches the same moisture content level. Gain an understanding of the development of electronic clinical quality measures to improve quality of care. Innovative / Sustainable Packaging Products & Solutions | International 3 0 obj In other words, this cannot be a needle in a haystack approach. On average, the figure is around 2%. Looking for other information? Cardboard too much water, will affect its normal use. At FlexPAC, we have tools and experience to help determine the right corrugated board grade for a given situation. The data below are from 1960 to 2018, relating to the total number of tons of paper and paperboard containers and packaging generated, recycled, composted, combusted with energy recovery and landfilled. Number 8860726. Contact us to get started on your next project. After recycling, the combustion of corrugated boxes was 230,000 tons, and landfills received 940,000 tons in 2018. According to industry numbers, corrugated is utilized for 95% of packaged goods, with boxes (i.e. This web page contains product-specific information and data on Containers and Packaging. It is estimated that recycling of HDPE natural bottles (e.g., milk and water bottles) was 220,000 tons, or 29.3 percent of generation. How to test the moisture of Corrugated Boxes? - prestogroup % The data below are from 1960 to 2018, relating to the total number of tons of aluminum containers and packaging generated, recycled, composted, combusted with energy recovery and landfilled. Typical analog range is 0-10% moisture and up to as much as 40%, subject to . Many suppliers have paper or cardboard distribution boxes that are designed for use in laboratory, pharmacy, patient care areas or sterile storage areas. Colder temperatures hold less moisture. 2013-01-05 09:18:09. . Yet other factors outside the transportation and handling of these products contribute to damages. Containers and packaging are used in the shipping, storage and protection of products. Looking for other information? Both cases can lead to failure. Set expectations for your organization's performance that are reasonable, achievable and survey-able. With the aim to contribute to the sustainability of packaging, the FEFCO Corrugated Packaging Recyclability Guidelinesprovide the industry with a practical set of tools to implement in the recycling of paper and board to ensure the optimal use of natural resources and minimise their environmental impact. Simply stated, unusable boxes can result in unsold products. Approximately 46million tons of paper and paperboard were recycled in 2018for a recycling rate of 68.2percent, which was the highest compared to other materials in MSW. EPA estimates the recycling of steel packaging in 2018 as 1.6 million tons, or 73.8 percent of generation. This web page provides an overview of data on containers and packaging in municipal solid waste (MSW). As much as 11% of unit loads arriving at a distribution center have some level of case damage. A simple, effective solution can be to choose an area within the facility that is least susceptible to high-humidity conditions; for example, rather than an area close to the loading docks, with their routine raising of doors and the ingress of humidity, a better area is one that is farther into the interior of the facility. )3$q:z]==V/_WwOw~cogf8{<>E5ep8\3^G}`*Y Because products must be brought securely to market, some form of packaging will always be needed. And unfortunately, humidity is one factor that cannot always be controlled. Whenever possible, they should be handled only with tools like pallet jacks, forklifts and hand trucks rather than manually. Official websites use .gov Corrugated box design is the process of matching design factors for corrugated fiberboard boxes with the functional physical, processing and end-use requirements. A solution for avoiding direct contact with the floor and for avoiding superimposed weights is storage racks, especially if the facility already is so equipped. FEFCO GMP standard is developed for the manufacturing of packaging made of corrugated board in order to support companies to fulfilthe legal requirements according to EU Regulations 1935/2004/EG for food contact materials and EU Regulation 2023/2006 on good manufacturing practices (See document below). corrugated boxes. Gaposis that originates at the palletizer dramatically increases the potential for damage. endobj Glass containers include beer and soft drink bottles, wine and liquor bottles, as well as bottles and jars for food and juices, cosmetics, and other products. Read our latest Playbook to discover how to ensure efficient product handling, best practices The updated document is now available here. A key element of this strategy is a root cause analysis, which reveals the where, what, why aspects of product damage, setting the stage for impactful, money-saving improvements throughout the supply chain. For this analysis, EPA classified products made of paper and paperboard materials as either nondurable goods or as containers and packaging. Wrong! When building pallet loads of flat boxes, use deck boards to distribute weight evenly. Not only do you need to provide strong, durable corrugated boxes that can withstand drops and movement during transportation, but they must also be able to withstand various weather conditions including snow and rain. Moisture produces unsightly staining. Using an interlocked pattern, which rotates each layer on the load, can destroy up to 50% of the compression strength. They can pull the pallet and put it in a re-coup area and submit a claim to the manufacturer. Mechanical measuring device: Bobst,BW PapersystemsandTechnology Coaching Share sensitive information only on official, secure websites. During the day, the warmer air picks up moisture, and as the air cools in the evening, it releases it as dew. Guidelines for storing and handling corrugated | Packaging World The total amount of paper and paperboard combusted in 2018was 4.2million tons. Throughout its time in storage and up to the time its erected into a box, corrugated should remain flat and never stored on its edge. The main purpose of packaging is to provide protection for products. How to ensure your best conveying project yet. Certifications from The Joint Commission represent the most stringent, comprehensive and evidence-based proof of the success of your program available. Leave the strapping, bundling or other unitizing device in place until boxes are ready for use. Some of these include polyethylene terephthalate (PET) soft drink and water bottles, high-density polyethylene (HDPE) milk and water jugs, film products (including bags and sacks) made of low-density polyethylene (LDPE) and other containers and packaging (including clamshells, trays, caps, lids, egg cartons, loose fill, produce baskets, coatings and closures) made up of polyvinyl chloride (PVC), polystyrene (PS), polypropylene (PP) and other resins. The material and strength of packaging, and even the design, can factor into damage. Fax: 317-872-7872. Relative humidity is the amount of water the air can hold at a given temperature, so there is a direct relationship between temperature and humidity. <> In this table below published in the Handbook of Package Engineering (c.1992), you can see that the greater the humidity the less stacking strength a box has. Nondurable goods include products such as office papers, newspapers, tissue paper, and paper plates and cups. Corrugated cardboard boxes are no exception. Therefore, any discussion about improving the sustainability of production and consumption must always address packaging as an essential part of the supply chain. Recycling of aluminum beverage cans was 670,000 tons, or 50.4 percent of generation in 2018. % Ultimate Guide to Corrugated Boxes: Corrugated Packaging 101 (2023) At FlexPAC, we take a customer-first approach through creative insights and data collection to create turnkey solutions in the areas of packaging products, package design, facility equipment & products, safety equipment, and training. Facts and Figures about Materials, Waste and Recycling. See how our expertise and rigorous standards can help organizations like yours. When this occurs, the two vertical edges of the box not hanging over the pallet edge are primarily supporting the load. Learn about the development and implementation of standardized performance measures. Secure .gov websites use HTTPS The total generation of paper and paperboard in MSW was 67.4 million tons in 2018, which was 23.1percent of total MSW generation that year. The more in-depth information you uncover and the more precisely you can identify the sources of the issues, the better youll be able to develop and execute a corrective action plan. Corrugated boxes stored under ideal conditions will remain usable for a long period of time. However, once the corrugated is manufactured, moisture regulation is critical, so the corrugated board is dried to achieve a moisture content of 10-12% to optimize it for strength and prevent box manufacturing issues, such as: Maintaining the moisture content of the corrugated box plays a critical role in its performance. Conveying, Feeding, and Handling Playbook, Packaging World News Roundup: Bottles and Cans, Packaging World News Roundup: Co-Packing and Manufacturing, Packaging World News Roundup: Contract Packaging. A Complete Guide to Safe Shipping with Corrugated Shipping Boxes Boxes under stress from a load, such as stacked on a pallet, are even further impacted by increased humidity. Registered in England and Wales. NEW: Auditors need to renew certification documents every 5 years. Weather Effects on Cardboard Boxes & Humidity | PackMojo %PDF-1.5 Easy Way to Analyze Moisture Content of Corrugated Boxes - prestogroup The Joint Commission, (April 2019) Clarifying Infection Control Policy Requirements, This page was last updated on November 30, 2021. Stretch Wrapper + Film Cost and ROI Calculator, 6075 Lakeside Blvd Less-than-ideal or fluctuating climate conditions reduce corrugate effectiveness and shorten its useful life. 4 Zesty Trends in Food and Beverage Packaging, 2023 Heralds Useful Ideas for Packaging Progress. In fact, up to 15% of compression strength may be destroyed. First, learn whether the damage occurred in manufacturing, distribution or in transit. Offering Packaging & Display Solutions for Over 50 Years, How Environmental Conditions Impact Corrugated Boxes, Marketing Secrets for Stand-Out Custom Retail Displays, Captivate Customers with the Best Design for Custom Counter Display Boxes, Customized eCommerce Packaging Supplies Foster Brand Loyalty and Reduce Total Cost, 3 Tips For Creating Effective Custom Point of Purchase Displays, Custom Countertop Displays Capitalize on Impulse Buying, dlodle@progresscontainer.com, solutions@progresscontainer.com, Relative humidity, under load (cyclical RH variation further increases compressive loss). Fortunately, combating the harmful effects of low humidity need not be complicated or expensive. Extreme cold also affects moisture content, making the boxes more fragile. Gather the data you need to create insights that will help you reduce risk, increase efficiency, and improve performance across your organization. Ideally, store your boxes in a cool place. 3 0 obj Given the economic and environmental costs vs. benefits of different materials, designs, applications and logistical operations, whats the best way to effectively manage these variables to make the most appropriate packaging decisions? Too much moisture can lead to weakened cellulose fibers, delamination, and weakened glue bonds. Excessive moisture or water can soften or dissolve the corrugating adhesive, causing delamination; a box that literally falls apart wont offer much protection. By unitization, we simply mean the process of bundling and securing several individual packages together, often on a pallet. Regardless of the percent of recycled content, the resulting corrugated is not as strong as its counterpart comprised of virgin material. Can retailers really afford to do this? Mitigating packaging damage in the supply chain Corrugate is 71% weaker at 95% humidity vs. 50% humidity. The stacking of unit loads saves space; however, some type of flat cover should be placed on the top of a unit load in order to evenly distribute the superimposed weight. Because corrugated is hygroscopic, the relative humidity of the storage area should be maintained within favorable tolerances. Is this practical? . They are also larger, using more air volume to accommodate the greater weight of truck and load. Take a look at our two other product categories and at our materials. Find evidence-based sources on preventing infections in clinical settings. Informa Markets, a trading division of Informa PLC. Containers and packaging include products such as corrugated boxes, milk cartons, and bags and sacks (See the definitions of nondurable goods and containers and packaging for more information).
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